Here is the Perfect example from India.
About us
At VSM Weaves India Limited, our expertise in Weaving & Garmenting stems from the core objective to deliver quality and consistency. It is a philosophy that is present in each & every operation within our organisation and enables us to achieve the ultimate goal of customer satisfaction. Hence we have been able to consistently deliver cost-effective Customer Specific Products (CSP) at uncompromising quality levels.
As a manufacturer of world-class repute, our product range of Yarns, Woven Fabrics and Bed Linen has won us the patronage of a loyal clientele. Besides supplying our products throughout India, we have a strong presence across South America, Asia and Europe, especially UK, Italy, Portugal, Belgium, Israel and Japan. With our forte being Bed Linen and Cotton Fabrics, our vision is to be a leading supplier in this niche market.
THE VSP GROUP
VSM Weaves India Limited – Weaving & Garmenting VSP Industries Private Limited – Weaving
Shri Cheran Synthetics India Limited – Open end Spinning Pallava Textile Limited – Spinning
We are VSM Weaves India Limited.
As a part of the Rs.200 crore VSP Group of Companies, we have inherited the legacy of a group that has established a potent presence in the Textile Industry for the last four decades. A family-owned entity, our roots have been strengthened by an astute mix of textile tradition and contemporary technology. It is what has kept our group at the forefront of textile manufacturing activities – from Spinning, Weaving to Garmenting.
Besides being a successful business group, we take our role in terms of corporate citizenship very seriously. It is our firm belief that our responsibility goes beyond business as well. Which is why we have installed 14 windmills with a capacity of 11 MW to generate green power and re-commit ourselves to the
The extensive experience of our Group over the last forty years has enabled us to earn a trustworthy name in the industry. This trust has been greatly strengthened by the patronage of our esteemed clients all through the years. What has also sustained our presence is the consistent standards of quality that we have always maintained. The right blend of textile tradition and modern technology has made it possible to manufacture products of world-class calibre. With a well-qualified team of technicians, we are motivated to deliver nothing but the very best to our customers anytime, every time....
Our machines are not just international;
they produce quality that's world-class.
Contemporary machinery and latest technology are the driving forces behind our organised operations – right from Spinning up to Garmenting.
Spinning
Spinning forms a pivotal part of our processes. To ensure the highest levels of quality and consistency, the infrastructure is constantly updated. Equipped with state-of-the-art machinery, including 65000 spindles and 1840 rotors, we have a production capability of nearly 16500 tons per annum of various high quality yarns.
We make sure that our production equipment is consistently well-maintained to produce yarn of the very best quality. To facilitate easy use, our yarn is auto-levelled and auto-coned. Every detail, no matter how minor, is given attention to. Thus details like humidity and temperature of the production plant are vigilantly
Sizing
During the Sizing process, Sizing agents and textile waxes are applied to the yarn to avoid the breakage of yarn during weaving. A Sizing agent is a liquid applied to warp (and sometimes weft) threads to make weaving easier and prevent the thread from sticking together. It is washed out after the weaving. Hence it facilitates high weaving efficiency and top
quality standards.
The process of sizing is very complicated because it involves the interaction among fiber type, yarn type, sizing chemicals and preparatory weaving processes. To make it hassle-free, we have imported contemporary machines like the Benninger BEN SIZE TEC Sizing machine. It comes with a 24-beam creel capacity, double size box with double dip and double nip, equipped with beam-to-beam sizing and an after-waxing device.
Warping
The warping process transfers the yarn from multiple packages to a section beam. To produce a quality beam suitable for warping, we ensure that there is no wild yarn, no high/low selvedge, no crossed/loose ends, maintenance of warper speed, braking systems and uniformity of tension across beams.
To make sure that all these parameters are met, we have the modern Benninger machines in our Weaving Preparatory department. For Direct Warping, the microprocessor-controlled BENDIRECT machine is available. Thus quality in the warping process is assured through state-of-the-art machinery.
Weaving
Over the years, we have come to be known as a leading weaving company. Weaving being our expertise, we devote extensive care and attention to the details involved in this process. It is this dedication that facilitates the finest finish to the final fabric.
Our strength also comes from the modern weaving machines that we have imported from across the world. The Weaving facility has
130 hi-tech looms, Sulzer Projectile and Toyota Airjet Looms that facilitate weaving of fabrics up to 143” (360 cms) in width. The modern Benninger preparatory machines that enable an effective weaving process, are used to prepare the yarn for weaving. It is ensured that the fabrics are subjected to thorough inspection before shipment or further processing.
Products
Yarns
Viscose Yarns, Poly/Viscose Yarns, Bamboo Yarns, Core Spun Yarns, Modal Yarns, Modal/Cotton Yarns, etc. form part of our yarn range. While part of our production is utilised in-house, the rest is sold in the domestic sector as well as overseas.
Woven Fabrics
Our Woven Fabrics come in a wide variety, catering to the diverse needs of customers. We also customise the fabrics as per the client's requirements. The types of fabrics include Cotton Poplins, Cotton Cambric, Cotton Voile, Cotton Twill & Drill, Stretch Poplins, Cotton/Linen, Viscose/Linen,100% Linen, Cotton Crepe (High Twist),Viscose Crepe, 100% Viscose & 100% Bamboo Fabric. We make fabrics up to 143” (360 cms) in width. Also, longer piece lengths of up to 500 mts, in widths up to 130” can be manufactured.
Bed Linen
We are an Associate Member of Textile Rental Services Association (TRSA). It is a testimonial of our credibility in supplying customized bed linen of the highest quality to textile rental companies. The range of products includes Flat Sheets, Fitted Sheets, Pillow Covers, Duvet Covers and Pillow Shams.
In keeping with the high standards required by the Healthcare and Hospitality Industry, we offer high grade, anti-bacterial bed linen. They are available in 100% Cotton, Poly-Cotton 50-50 or Poly Cotton 40-60 in T-150, T-180, T-200 and T-220 in White & Beige. Therefore, both standard and customized sizes are provided. They come with a no-iron finish in Percale or Trendy Stripe Satin. The Premium products are made in cotton rich blend of 60% cotton to get a feel of luxury. To facilitate better grip during high-speed ironing, there is a Tuck-in selvedge on the sides. The linen is pilling-resistant and irrespective of the number of washes, it stays clean and White. With a combination of functionality, durability, comfort and consistent quality, our range of bed linen has acquired a distinct place for itself.
Garmenting
The conversion of fabrics into bed linen takes place in the process of Garmenting. It is a stage that requires a high degree of skilful accuracy. With our team of skilled & trained personnel, we ensure that every step in the process of Garmenting is handled with great expertise.
We are specialised in the manufacture of bed linen for institutional end use, especially in the Healthcare and Hospitality industry. Keeping in mind the rigours of institutional usage, we endeavour and ensure that the linen is durable enough to last over a long period of time. Catering to functionality as well as luxury, our range starts from the poly/cotton bed linen to the high thread count 100% cotton.
Packing
In order to safely despatch the products, meticulous packing is a fundamental requisite. We have a variety of packing techniques to suit the requirements of our customers. Hence we pack more than just products; we pack precision in every product.
Our packing methods are designed to be in tune with the kind of despatch that is to be done. It varies in accordance with whether
the consignment is meant for local or overseas use. For domestic despatches, we make use of bales. In the case of exports, packing is done in the form of pallets as well as rolls. Customers prefer pallets for their ease of handling, adequate storage and the ability to accommodate longer piece lengths.
Location
We are located at the industrial city of Erode in South India. Erode is well-known for its enterprising spirit with a multitude of industries sharing common ground. It is in close proximity with Coimbatore, the Manchester of South India and therefore has access to a reservoir of raw materials. Erode is also well-connected with all the other prominent cities via road, rail as well as air, the nearest airport being at Coimbatore.
Quality
The years of experience that we have gained in the industry have been based on the strong foundation of our product quality. A rigorous quality control system in place has always ensured that the highest standards of quality, including those laid down by ITS, SGS and MTL, are adhered to.
At VSM Weaves, quality supervision is not a single-point exercise; it is seamlessly integrated into every phase of the manufacturing process. Quality checks begin right from the raw material stage, when the yarn is tested prior to procurement. The consistency in quality is retained by stocking sufficient inventory.
We deploy an Online Quality Monitoring System to get the stages from yarn to fabric finishing under surveillance. Every loom is updated with high automation levels and the latest technology so as to weave fabrics of superior quality. With qualified technical personnel to oversee the processes, it is ensured that only the finest of quality products reach the customer.
VSM Weaves India Limited
Yarns I Fabrics I Bed Linen
24, Sankari Main Road, Pallipalayam
Erode - 638 006, Tamilnadu, India
Ph : +91 4288 245500 / 04, Fax : +91 4288 245505 e-mail : info@vsmhometextiles.com
www.vsmhometextiles.com
